Automation of machines, production lines, special stations, and production processes.
Robotics, Machines, and Production
CNC machining for automation, machinery and productionRobotic Stations
Robotic Stations for Repeatable, Efficient, and Safe Production
Consult ScopeRobotic station installation allows you to increase production efficiency, improve process repeatability, and reduce manual labor in monotonous, heavy, or high-precision tasks. At ControlTec, we design and implement solutions using industrial robots tailored to your specific process, production space, and desired business outcomes.
The robot can operate as a standalone station, as part of a production line, or as part of a larger automation system. We integrate robots with machines, conveyors, vision systems, safety systems, PLCs, and supervisory systems.
Shorter production times for critical components
- Process analysis and robotization concept selection,
- Robot, gripper, and fixture selection,
- Safety-conscious station design,
- Robot integration with a machine, line, or transport system,
- Application programming and commissioning,
- Functional testing and workflow optimization,
- Post-implementation operator and maintenance support.
Vision Systems
Vision systems for inspection, identification, and production decision automation
Consult ScopeVision systems allow machines to "see" the product, verify its position, quality, completeness, and compliance with process requirements. At ControlTec, we design and integrate vision solutions that support production, quality control, robotics, and automated decision-making on the line.
We use cameras, vision sensors, industrial lighting, image analysis algorithms, and integration with PLCs, robots, reject systems, databases, and production reporting.
Shorter production times for critical components
- Selection of cameras, optics, and lighting
- Checking the presence, position, and completeness of a part,
- Reading 1D/2D codes, labels, and markings,
- Measuring product dimensions and features,
- Integrating the vision system with a PLC, robot, or machine,
- Configuring alarms, rejects, and reporting,
- Detection efficiency and stability tests.
Quality Control
Automatic quality control in production processes
Consult ScopeQuality control is a key element of modern production. At ControlTec, we design solutions that allow us to detect discrepancies earlier, reduce complaints, and ensure consistent product quality without the need for full manual inspection.
We combine automation, vision systems, measurement, identification, data logging, and integration with production systems. This allows quality control to be performed directly on the line, in real time, with full results logging.
Shorter production times for critical components
- component presence and completeness checks,
- dimension, shape, position, and orientation checks,
- label, code, marking, and serial number checks,
- automatic product selection for OK/NOK,
- Integration with vision and measurement systems,
- Recording of inspection results,
- Quality reporting and trend analysis.
Production Process Optimization
Production optimization based on data, automation, and engineering practices
Consult ScopeOptimizing production processes involves identifying areas where a plant is wasting time, energy, raw materials, quality, or machine availability. At ControlTec, we help clients analyze the process, pinpoint bottlenecks, and implement technical solutions that truly improve the efficiency of lines, machines, and installations.
We look at production holistically: from automation and control, through machine reliability, utility consumption, product quality, and work ergonomics, to data from SCADA, MES, OEE, and reporting systems.
Shorter production times for critical components
- production process analysis and bottleneck identification,
- material flow, information, and signal mapping,
- analysis of downtime, micro-downtime, and loss causes,
- Optimizing machine and robot work cycles,
- Improving the technical availability of equipment,
- Automating manual operations,
- Reducing waste and improving quality,
- Implementing measurements, reports, and performance indicators.
Machine and Line Relocations
Machine and line relocations while maintaining technical control and process continuity
Consult ScopeRelocating a machine or an entire production line requires not only disassembly and reassembly, but also proper protection of electrical, automation, mechanical, safety, and documentation systems. ControlTec supports clients in relocating machines and lines in an orderly, technically safe manner, and with the least possible disruption to production.
We perform relocation work within a single plant, between locations, and as part of modernization projects. We ensure proper restoration of machine functions, correct connection of control systems, and smooth commissioning after relocation.
Shorter production times for critical components
- Technical inventory of the machine or line,
- Labeling of cables, signals, devices, and connection points,
- Preparation of relocation documentation,
- Disassembly of automation, electrical, and mechanical components,
- Transport and reassembly support,
- Reconstruction of connections and configurations,
- Functional testing and commissioning after relocation,
- updating as-built documentation.
Machine Modernization
Machine modernizations that increase safety, efficiency, and production availability
Consult ScopeMachine modernization allows you to extend its lifecycle, improve operational safety, increase efficiency, and adapt the device to new production requirements. ControlTec performs modernizations in the areas of automation, electrical, control, visualization, safety, and mechanics.
In many cases, modernization is a beneficial alternative to purchasing a new machine. It allows you to utilize the existing technical base while simultaneously improving the functionality and reliability of the device.
Shorter production times for critical components
- Machine condition analysis,
- Control system replacement or modernization,
- PLC and HMI migration,
- Drive, sensor, and instrument modernization,
- Safety system improvement,
- Machine adaptation to new processes,
- Technical and as-built documentation,
- Testing, commissioning, and support after modernization.
Specialty Station Construction
Prototype Machinesand Special Stations Designed for Specific Processes
Consult ScopeNot every process can be handled by a standard machine from the catalog. In such cases, ControlTec supports customers in the design and implementation of prototype machines, special stations, and technical solutions created for specific production requirements.
We work from concept through mechanical design, automation, component selection, prefabrication, assembly, programming, testing, and commissioning. This ensures the client receives a solution tailored to the process, product, and plant space constraints.
Shorter production times for critical components
- Process and product requirements analysis,
- Technical concept development,
- Mechanical design of a station or machine,
- Selection of drives, sensors, actuators, and safety systems,
- Automation and electrical design,
- Construction of a prototype or custom station,
- Programming, testing, and optimization,
- Documentation and implementation support.
Machine Safety and CE
CE Conformity Assessmentand Machine Safety
Consult ScopeThe CE conformity assessment process is crucial when building, modernizing, and putting machines into operation. ControlTec supports clients in preparing machines, stations, and lines for safety requirements and providing technical documentation needed for the conformity assessment process.
We approach CE practically—not just as a document, but as a set of activities designed to ensure safe machine operation, proper marking, risk assessment, selection of safety functions, and compliance with formal requirements.
Shorter production times for critical components
- Analysis of requirements for a machine or workstation,
- Support in risk assessment,
- Selection of safety solutions,
- Verification of guards, fencing, and safety functions,
- Preparation or supplementation of technical documentation,
- Support in instructions, markings, and acceptance documents,
- Consulting on machine modernization and relocation.
Machine Assembly and Service
Installation, commissioning, and service of industrial machinery
Consult ScopeProper assembly and service determine the reliability of the machine in everyday production. ControlTec performs mechanical, electrical, and automation assembly, ensuring functionality, clarity, safety, and ease of subsequent servicing.
During assembly, we pay attention not only to compliance with documentation, but also to ergonomic operation, access to service elements, aesthetic design, cable and device labeling, and appropriate safety markings.
Shorter production times for critical components
- mechanical assembly of machines and stations,
- assembly of control cabinets, equipment, and electrical components,
- connection of sensors, drives, and actuators,
- labeling of cables, devices, and safety components,
- Connection and functional tests,
- on-site commissioning,
- service inspections and diagnostics,
- servicing of own machines and devices from other manufacturers.
Operator and Maintenance Training
Technical training for operators and maintenance staff
Consult ScopeEven the best technical solution requires proper maintenance. ControlTec can support customers by training operators, automation engineers, and maintenance staff in the use, diagnostics, and basic operation of implemented systems, machines, and stations.
Training helps shorten response times to problems, reduce the number of operational errors, and increase the independence of the client's technical teams.
Shorter production times for critical components
- Operator training after machine or system commissioning,
- HMI and operator panel training,
- Basic error and alarm diagnostics,
- Safe work procedures,
- Start, stop, and changeover procedures,
- Handing over documentation and user manuals,
- Post-implementation support for the maintenance team.
