Automation of machines and production processes
controltec.pl
Automation of machines and production processes
We design, build, modernize and launch solutions for production plants—from special machines and robotic stations, through quality control systems, internal transport and palletizing, to the modernization of existing lines and automation integration. ControlTec's machinery division is a team of engineers, designers, automation engineers, programmers, designers, and commissioning specialists who support clients in projects requiring precision, responsibility, and a practical approach to production.
We implement production solutions that combine mechanics, automation, and commissioning
ControlTec supports clients in projects that require a combination of expertise: mechanical design, electrical engineering, pneumatics, automation, robotics, vision systems, machine safety, assembly, testing, and commissioning.
Special Machines and Production Stations
Machines Designed for Specific Processes
ControlTec designs and builds special machines and production stations tailored to individual customer requirements. These are solutions created where a standard catalog machine is insufficient or the process requires a custom approach.
The analyzed offer register includes, among others: Projects involving converting machines, assembly machines, component production stations, pneumatic stations, packaging machines, test stands, and solutions for handling components in the production process.
Scope of Competencies:
- Machine Technical Concept
- Mechanical and Electrical Design
- Selection of Automation, Drives, Sensors, and Actuators
- Station or Machine Construction
- PLC/HMI Integration
- Testing, Adjustments, and Commissioning
- Technical and As-Built Documentation
Customer Outcome:
The customer receives a solution tailored to their process, increasing repeatability, safety, and production efficiency.
Modernization and Retrofitting of Production Lines
New Life for Existing Machines and Lines
In many manufacturing plants, the greatest potential lies not in purchasing a new line, but in modernizing what is already in production. ControlTec supports clients in the reconstruction, retrofitting, and automation of existing machines and entire line sections. The offer register includes projects involving the modernization of press line areas, retrofits, control system replacement, conveyor modernization, production machine modernization, adaptation of existing stations, and automation system reconstruction.
Scope of Competencies:
- Audit of an existing machine or line
- Modernization feasibility analysis
- Replacement of controllers, drives, sensors, and installations
- Control cabinet reconstruction
- PLC/HMI software update
- Adaptation to new production requirements
- Testing and Restarting
Customer Outcome:
Modernization extends the life of a machine, increases its reliability, improves safety, and reduces investment costs compared to purchasing a new solution.
Packaging, Palletizing, and End-of-Line
Automation of the Final Production Stages
The end-of-line stage often determines the efficiency of the entire process. ControlTec provides solutions for automating packaging, palletizing, product stacking, packaging handling, unloading, stretching, and product preparation for further logistics. The analyzed registry includes projects related to packaging and palletizing automation, packaging machines, product stacking, stretching stations, palletizers, final packaging tables, and robotic end-of-line operations.
Scope of Competencies:
- Packaging Automation
- Palletizing and Depalletizing
- Product Arrangement
- Robot and Manipulator Integration
- Cartoner and Packaging System Operation
- Inter-Operational Transport
- Process Validation
- Production Line Integration
Customer Outcome:
End-of-line automation increases efficiency, reduces manual work, improves packaging repeatability, and reduces the risk of errors.
Robotization and Product Handling
Robots Where Repeatability, Ergonomics, and Workflow Matter
ControlTec implements robotic cells and handling solutions for component handling, assembly, loading, unloading, transfer, stacking, and supporting production processes. The offer register includes projects related to robotization, handling, robot implementation, robot cell modernization, robotic loading, station handling, and solutions supporting mass production.
Scope of Competencies:
- Selecting a Robot for a Process
- Gripper and Attachment Design
- Robot-Machine Integration
- Station Safety Systems
- Work Sequence Programming
- Cycle Testing and Time Optimization
- User Commissioning and Training
Customer Outcome:
Robotization allows for increased repeatability, improved work ergonomics, reduced manual operations, and stabilized production processes.
Internal Transport, AGV/AMR, and Intralogistics
Smooth Material Flow in the Plant
The customer receives a solution tailored to their process, increasing repeatability, safety, and production efficiency.
Scope of Competencies:
- Contact
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- Production Line Integration
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- How It Solution
- Modernization and Retrofitting of Production Lines
Customer Outcome:
In many manufacturing plants, the greatest potential lies not in purchasing a new line, but in modernizing what is already in production. ControlTec supports clients in the reconstruction, retrofitting, and automation of existing machines and entire line sections.
The offer register includes projects involving the modernization of press line areas, retrofits, control system replacement, conveyor modernization, production machine modernization, adaptation of existing stations, and automation system reconstruction.
Audit of an existing machine or line
Modernization feasibility analysis
Replacement of controllers, drives, sensors, and installations
Scope of Competencies:
- Control cabinet reconstruction
- PLC/HMI software update
- Adaptation to new production requirements
- Testing and Restarting
- Traceability
- Machine or Line Modernization Steps
- Modernization extends the life of a machine, increases its reliability, improves safety, and reduces investment costs compared to purchasing a new solution.
- Packaging, Palletizing, and End-of-Line
Customer Outcome:
The end-of-line stage often determines the efficiency of the entire process. ControlTec provides solutions for automating packaging, palletizing, product stacking, packaging handling, unloading, stretching, and product preparation for further logistics.
The analyzed registry includes projects related to packaging and palletizing automation, packaging machines, product stacking, stretching stations, palletizers, final packaging tables, and robotic end-of-line operations.
Packaging Automation
Palletizing and Depalletizing
Product Arrangement
Scope of Competencies:
- Robot and Manipulator Integration
- Cartoner and Packaging System Operation
- Inter-Operational Transport
- Process Validation
- Production Line Integration
- Scope of Packaging and Palletizing Automation
- End-of-line automation increases efficiency, reduces manual work, improves packaging repeatability, and reduces the risk of errors.
- Robotization and Product Handling
Customer Outcome:
ControlTec implements robotic cells and handling solutions for component handling, assembly, loading, unloading, transfer, stacking, and supporting production processes.
The offer register includes projects related to robotization, handling, robot implementation, robot cell modernization, robotic loading, station handling, and solutions supporting mass production.
Selecting a Robot for a Process
Gripper and Attachment Design
Robot-Machine Integration
Scope of Competencies:
- BMS Systems
- Station Safety Systems
- Work Sequence Programming
- Cycle Testing and Time Optimization
- User Commissioning and Training
- Robot Integration Scope
- Robotization allows for increased repeatability, improved work ergonomics, reduced manual operations, and stabilized production processes.
- Internal Transport, AGV/AMR, and Intralogistics
Customer Outcome:
Better supervision of machine and installation operations, faster diagnostics, data access, and more convenient facility or process management.
Industries we implement projects for:
Automotive and electromobility
Line modernization, assembly stations, traceability, internal transport, vision systems, robotics, and batch production support.
Medicine, pharmacy, and medical technology
Medicine, pharmacy, and medical technology Specialty machines, conversion systems, production stations, automation integration, and solutions requiring high repeatability and process control.
FMCG, Food, and Packaging
Packaging, palletizing, product stacking, end-of-line automation, quality control, and streamlining repetitive manual operations.
Construction, Joinery, and Building Materials
Assembly automation, seal application, component loading, component processing and transport, line modernization, and special stations.
Electronics, Electrical Engineering, and Components
Assembly stations, component automation, vision inspection, testing, traceability, and precision manufacturing solutions.
Aerospace and Precision Manufacturing
Automated warehouses, technical stations, component handling automation, and projects requiring high precision.
Recycling and Waste Management
Conveyor automation, control cabinet replacement, control systems, and technical support for material processing.
Intralogistics and Automated Warehouses
Assembly stations, component automation, vision inspection, testing, traceability, and precision manufacturing solutions.
