Process automation

CNC machining for automation, machinery and production

From design to FAT

We provide milling, turning, and CAM toolpath preparation for parts manufactured according to technical documentation—from single prototypes to repeatable production runs. We offer 3- and 5-axis milling, CNC turning, CAM programming, and precision industrial component manufacturing using our own machinery.

CNC machining for automation, machinery and production

Prototypes and series, facilities for in-house implementation and subcontracting

Integration with design and assembly

Shorter production times for critical components

Machinery relocations and technical transfers
ControlTec supports clients in the relocation of machines, robotic cells, production lines, and industrial equipment. We combine expertise in automation, electrical engineering, mechanics, robotics, design, assembly, and commissioning, allowing us to conduct the entire process in an orderly and production-safe manner.
Pre-relocation technical audit
Dismantling planning and work scheduling
Dismantling of machines, cells, and production lines
Transport and securing of equipment

New Location Installation

Wide range of prefabrication

Automation, Control, and System Integration

CNC machining for automation, machinery and production

Testing, Commissioning, and Acceptance

As-Built Documentation and Post-Relocation Support

Shorter production times for critical components

We Support Investors and Project Teams
ControlTec Sp. z o.o. provides comprehensive services in process safety – one of the key areas of every industrial installation. We support clients throughout all stages of investment implementation. Our goal is to minimize risk, increase operational safety, and ensure installation compliance with legal requirements, industry standards, and best engineering practices.
We Conduct Analyses
Hazard analysis (including HAZOP)
Risk analysis (SIL safety integrity level determination)
Analysis of the impact of modernization on operational safety

We ensure compliance with the requirements of directives, norms, and industry standards

Quality control and compliance with standards

in a wide range of modernized and newly built equipment

CNC machining for automation, machinery and production

We prepare the necessary documentation

Documentation required by UDT/UDT-Cert

Shorter production times for critical components

Safety requirements specifications (SRS)
Functional designs of safety automation (logic diagrams)
SIL validation calculations
Test instructions
Process safety consulting
Safety requirements assessment

Customer benefits: increased system reliability, improved process control, modern operator visualization, and the ability to further expand the system.

On-time commissioning and support

SCADA and HMI systems for supervision, visualization, and production data

CNC machining for automation, machinery and production

A SCADA system allows operators to monitor processes, analyze data, and respond more quickly to deviations in plant operation. At ControlTec, we design SCADA and HMI systems that combine the control layer with clear visualization, alarming, reporting, and data archiving.

We create solutions tailored to the needs of operators, maintenance, and management staff. This turns data from plants and machines into a real tool for improving efficiency.

Shorter production times for critical components

HMI operator screen design
SCADA systems for installations, lines, and distributed facilities,
alarming and data archiving,
production and technology reports,
integration with PLC, DCS, MES, and IT systems,
modernization of existing visualizations.

Customer benefits: improved process visibility, faster response to failures, organized data, and greater operator comfort.

PREFABRICATION.pdf

IT/OT and MES Systems - Production Data in Practice

CNC machining for automation, machinery and production

IT/OT and MES Systems - Production Data in Practice

IT/OT integration allows you to connect the world of industrial automation with enterprise IT systems. ControlTec designs and implements solutions that enable the collection of data from machines, lines, and installations, and then use it for reporting, analysis, optimization, and operational decision-making.

MES systems and IT/OT solutions help you better control production, monitor downtime, analyze OEE, track process parameters, and integrate data with ERP, CMMS, or management reporting systems.

Shorter production times for critical components

Integration of automation systems with the IT layer,
Data collection from PLCs, DCSs, SCADA, and field devices,
MES systems and production reporting,
Monitoring OEE, downtime, and performance,
Dashboards for production, maintenance, and management,
Integration with ERP, CMMS, and databases,
Streamlining IT/OT architecture,
Cybersecurity support for OT environments.

Customer benefits: improved production visibility, fewer manual reports, faster decisions, greater efficiency, and better utilization of plant data.

Calibration and calibration of measuring equipment

Integration of automation, production, and IT/OT systems

CNC machining for automation, machinery and production

Integration of automation, production, and IT/OT systems

Shorter production times for critical components

PLC, DCS, SCADA, HMI, and MES integration,
Communication between devices from different manufacturers,
Integration of production data with IT systems,
Data exchange with ERP, CMMS, and reporting systems,
Building the IT/OT communication layer,
Streamlining the architecture of industrial systems.

Benefits for the client: less manual data entry, better reporting, greater production transparency, and the ability to optimize processes.

Calibration and calibration

Selection, delivery, and integration of control and measurement equipment

CNC machining for automation, machinery and production

Control and measurement equipment is the foundation for the safe and efficient management of technological processes. It is responsible for the reliability of process data, the stability of installation operation, and the effectiveness of automation and control systems.

ControlTec supports clients in the selection, delivery, and integration of measurement devices for industrial installations. We offer comprehensive solutions, including measurement of flow, pressure, temperature, level, and physicochemical parameters of media.

We select measurement equipment based on process specifics, media type, required measurement accuracy, environmental conditions, safety requirements, and integration with PLC, SCADA, and DCS systems.

We provide solutions from renowned manufacturers for the energy, water and sewage, chemical, petrochemical, and industrial sectors.

Shorter production times for critical components

Sensor and transducer selection,
Instrumentation for measuring temperature, pressure, flow, level, and process parameters,
Integration of instrumentation with PLC, DCS, and SCADA,
Support with technical documentation,
Commissioning and signal testing,
Consulting on instrumentation modernization.

Customer benefits: reliable measurements, more stable process control, reduced risk of errors, and increased system operational safety.

Calibration, Standardization, and Industrial Metrology

Industrial Metrology for Process Automation and Instrumentation

CNC machining for automation, machinery and production

In process automation, measurement accuracy and reliability are crucial for installation safety, process stability, and maintenance efficiency. ControlTec provides comprehensive industrial metrology services, including calibration, standardization, and support for the legalization of control and measurement equipment (C&M).

We calibrate and standardize pressure and temperature measurement equipment both in the laboratory and on-site. Services include pressure and differential pressure transducers, pressure switches, manometers, RTD temperature sensors, thermocouples, temperature transducers, thermometers, and thermostats.

Our measurements confirm the correct operation of measurement equipment, reduce the risk of process errors, and meet the quality, audit, and operational requirements of industrial plants.

We use professional calibration equipment to provide our services, including Beamex MC6, Beamex MC5, and Fluke 719Pro devices. All reference instruments have current calibration certificates issued by accredited laboratories, ensuring high accuracy, full measurement traceability, and reliable results.

Shorter production times for critical components

Calibration and verification of pressure and temperature measurement equipment
Digital documentation and full traceability of results
Consulting on maintaining measurement reliability
Scheduling periodic equipment inspections.
Measurements performed in the laboratory and on-site

Benefits for the client: greater reliability of readings, compliance with quality requirements, reduced risk of incorrect process decisions, and better control of installation operation.

Designer supervision

Designer supervision of automation system implementation

CNC machining for automation, machinery and production

Designer supervision ensures that the solution designed at the documentation stage is properly transferred to the execution, installation, and commissioning stages. ControlTec supports investors, contractors, and technical teams during the implementation of automation, electrical, and instrumentation projects.

Thanks to the presence of designers and engineers at key stages of implementation, technical questions can be clarified more quickly, the risk of errors reduced, and decisions made in line with the design assumptions.

Shorter production times for critical components

verification of compliance with the design,
Technical consultations during installation,
participation in design and coordination meetings,
reviewing changes and alternative solutions,
support during commissioning,
updating as-built documentation.

Benefits for the client: greater control over implementation, faster resolution of technical issues, and a reduced risk of costly rework.

Mobile work on-site

Service, diagnostics, and modernization of automation systems

CNC machining for automation, machinery and production

Reliable operation of automation systems is crucial for the safety, continuity of technological processes, and the availability of industrial installations. ControlTec provides service, diagnostics and maintenance of industrial automation systems, providing support for PLC, DCS, SCADA, HMI systems, I&C equipment, control cabinets and IT/OT infrastructure.

We perform both emergency and planned maintenance work, including technical inspections, diagnostics, upgrades, and development of existing control systems. With our extensive experience in process automation, we help reduce the risk of unplanned downtime, increase system reliability, and maintain stable and safe operation of technological processes.

Shorter production times for critical components

Automation system fault diagnostics,
PLC, DCS, SCADA, HMI, and I&C service,
periodic inspections,
system upgrades and migrations,
maintenance support,
configuration backup,
rapid response to service requests.

Client benefits: shorter downtime, greater system availability, faster diagnostics, and a reduced risk of recurring failures.

Extensive support for analog and digital devices

Risk Analysis and Safety of Industrial Automation Systems

CNC machining for automation, machinery and production

The safety of process installations and automation systems requires the identification of threats and risk assessments at every stage of the facility's lifecycle. ControlTec supports clients in process risk analyses, control system safety assessments, and the selection of solutions to reduce the risk of failures, downtime, and hazardous events.

We perform analyses for new and modernized industrial installations, PLC, DCS, SCADA, instrumentation, and control systems, and safety systems. Risk assessments help increase the safety of people and infrastructure, improve the reliability of technological processes, and meet the requirements of applicable industrial standards and regulations.

Shorter production times for critical components

Identification of technical and process hazards,
Risk analysis for machines, lines, and installations,
Support in HAZOP and C-HAZOP analyses,
Assessment of safety functions,
Technical recommendations to mitigate risk,
Documentation and support in the conformity assessment process,
Preparation for the requirements of machinery directives and regulations.

Benefits for the client: increased safety for people and installations, improved compliance with requirements, reduced risk of failure, and greater predictability of system operation.

Audit support and downtime reduction

Control Cabinet Prefabrication for Automation and Energy

CNC machining for automation, machinery and production

ControlTec offers comprehensive prefabrication of automation cabinets, control cabinets, low-voltage switchboards, telemetry and network cabinets for industry, energy, and technical infrastructure. We implement projects based on customer documentation or our own designs, ensuring the highest quality of workmanship, full production control, and compliance with applicable standards.

Our prefabrication facility, with an area of over 1,000 m², enables the production of both individual control cabinets and complex automation systems based on PLCs, DCSs, security systems, and IT/OT solutions. Each prefabricated component undergoes quality control and FAT testing before delivery to the customer.

Thanks to our experience in implementing projects for the energy, chemical, petrochemical, and food industries, as well as technical infrastructure, we provide turnkey solutions, including prefabrication, testing, documentation, and support during commissioning.

Shorter production times for critical components

PLC and DCS automation cabinets,
control cabinets,
LV switchboards up to 2500 A,
metering cabinets,
field cabinets,
patch cabinets,
network cabinets,
computer and server cabinets.

Customer benefits: reliable control cabinets ready for commissioning, easier service, shorter installation times, and greater assurance of the correct operation of the entire system.